Contract Manufacturing

Do you already have a great formula, but need help producing it in the quantity and consistency that you require?

USA Pharmaceuticals & Sports Science has over 36 years of experience in contract manufacturing and can meet all of your manufacturing requirements.

Our state-of-the-art facility is FDA registered and holds a drug manufacturing license issued by the state of Pennsylvania. USA Pharmaceuticals & Sports Science also holds many more independent certifications and audits for cGMPs than virtually any other contract manufacturer in the United States.

As one of the largest solid-dose and powder manufacturer in the US, USA Pharmaceuticals & Sports Science can produce:

• 35 billion tablets per year courtesy of over 35 production presses
  
• 10 billion solid-dose capsules with 13 blending suites
  
• 5 high speed powder lines and 3 powder packet machines
  
• On an annual basis, USA Pharmaceuticals & Sports Science can also package in excess of 500 million bottles, 250 million blister packs, and 150 million solid-dose pacquettes.
  
• USA Pharmaceuticals & Sports Science has Four Ultramodern Manufacturing facilities for producing Tablets, Capsules, Liquids, Beverages, Energy shots, Creams, RTD’s, Animal Health products and powders.

USA Pharmaceuticals & Sports Science searches the globe for the best raw materials and ingredients, we guarantee you that all your products will be manufactured in the USA. USA Pharmaceuticals & Sports Science also guarantees you one of the shortest order lead times in the industry, as well as packaging services. USA Pharmaceuticals & Sports Science has the most diverse arsenal of manufacturing equipment in the industry, which allows us to be a one-stop-shop for all your production needs.

Custom Formulation and Product Development

We offer custom formulations to our customers to help you develop the product of your dream with the help of our experienced R&D staff. To further accommodate your needs we will be by your side to develop a new product from scratch.

USA Pharmaceuticals & Sports Science is one of the nation's largest manufacturers of solid dose, over-the-counter (OTC) nutraceuticals and pharmaceuticals. For over 36 years, we have built a reputation for delivering the highest quality products, outstanding service and product innovation.

What sets USA Pharmaceuticals & Sports Science apart from other contract manufacturers? We believe it is our employees. From our lab chemists who consistently test every batch of product, our production workers who take genuine pride in their work, to our customer service reps who are dedicated to serving your business. There is a commitment to quality in every department at USA Pharmaceuticals & Sports Science.

Producing quality products with consistency and uniformity has been a major factor in making USA Pharmaceuticals & Sports Science an industry leader in Sports Supplements and OTC Pharmaceuticals.

National Brand Equivalent
Besides custom formulations, USA Pharmaceuticals & Sports Science has a strong history of supplying National Brand Equivalent (NBE) and basic vitamin and nutritional products to our valued customers in different trade classes. Our products can be found on the shelves of most major retailers throughout the United States. Like most of our items, these formulations can be provided in either bulk or in bottled / blistered form.

Export Specialists
With our products in over 50 nations, our team of experts will assist you with the necessary paperwork and documentation to help you expand your business around the world. We are familiar with Certificates of Free Sale, Dossier Creation and other documents required to make your product registration a success, and can help formulate products which will consider local laws and regulations to ensure easy introduction to the marketplace.

Tablets	Capsules	Modified release tablets and capsules
Uncoated tablets	Certified BSE-Free gelatin capsules	Extended release tablets and capsules
Film-coated tablets	Non-Gelatin capsules	Delayed release tablets and capsules
Enteric-coated tablets	Veggie capsules	Long acting tablets and capsules
Sugar-coated tablets	Colored capsules	Bi-Layer tablets
	Kosher certified capsules

Packaging

• Bottling
  
• Stretch Packs
  
• Bulk Packaging
  
• Pouching
  
• Blister Packs

Manufacturing is the heart and soul of what we do every day. Currently, USA Pharmaceuticals & Sports Science produces more than 1000 formulas for a growing number of national and international customers, strictly adhering to current Good Manufacturing Practices (cGMP) and maintaining full documentation, as federally mandated for all manufacturers in our category. Unlike other firms, however, we perform all facets of the manufacturing process in-house, from Pharmacy and Compression to Coating and Encapsulation, which affords us unparalleled control over quality.

• Our Blending and Pharmacy blends raw ingredients, both active and inactive, that have been screened for metal via a magnetized grid and tested and approved by our Laboratory into the specific formulas required by our customers. A full range of blending equipment gives us the flexibility to process both large and small quantities while maintaining absolute uniformity. All blends are further screened for metal. USA Pharmaceuticals & Sports Science has 15 blending suits with various size V blenders —100, (2) 75,60, 40 and 20 cubic feet. We also have various size Twin screw powder blenders — (2) 6,000 lb mixers, (2) 5,000 lb mixers, (3) 2500 lb mixers, (1) 1000 lb mixer and (1) 400lb mixer.
  
• Our Compression Department is where blends are formed into finished, single dose products. USA Pharmaceuticals & Sports Science is capable of producing a full range of individual tablet shapes from round or oval to capsule-shaped (commonly called caplets) as determined by the customer, in sizes from small to large. In order to ensure consistent quality and safeguard against cross-contamination, all USA Pharmaceuticals & Sports Science automated compression equipment is housed in individual, humidity-controlled operating suites. We have over 40 different tableting machines from Kilian, Manesty, Stokes, Elizabeth Hata, and Cadmach. These presses allow us to do small runs to large runs. We have 16, 20, 27, 33, 35, 41, 45, 55, 67 and 75 station presses. We have (15) 55 station presses that are our workhorses for pharmaceuticals and (15) 25 station presses we use for most of the dietary supplement runs.
  
• The Coating Department is where tablets are coated using the latest in automated equipment. USA Pharmaceuticals & Sports Science is highly experienced in sugar coating, enteric coating and flavored coating as well as film coating.
  
• Our Encapsulation Department transforms blended ingredients into Capsules, banded capsules or gelcaps and liquid capsules. The company is an acknowledged pioneer and leader in this area of manufacturing and has the most impressive stable of equipment in the industry. We currently operate a total 28 high speed encapsulators consisting of the following: (5) Bosch 1500 encapsulators rated at 90,000 per hour; (4) Index 150i encapsulators rated at 120,000 per hour; (4) MG 37/N capsule fillers rated at 100,000 per hour; (1) MG 100 capsule filler rated at 100,000 per hour; (4) MG Futura capsule fillers rated at 48,000 per hour; (1) MG 60 capsule filler rated at 60,000 per hour; and (1) Sejong capsule filler rated at 90,000 per hour. We also have (6) Zanasi 40 encapsulators rated at 40,000 capsules per hour — one contains a liquid dosing head for liquid capsules. We also have (2) Index 40i capsule fillers rated at 40,000 capsules per hour — one contains a liquid dosing head for liquid capsules.

USA Pharmaceuticals & Sports Science is one of the largest full-service developers and manufacturers in the nutrition and pharmaceuticals industries, with facilities in Pennsylvania and Georgia. Since 1979, we have been developing, producing, and packaging capsule, tablet, liquids, creams and powder products for a variety of customers in the United States and internationally. Over this 36-year history, we have consistently offered the highest quality products while continuously expanding our service offering. Today, our extensive array of services and capabilities combined with our large scale capacity and single-minded focus on customer brands offer a one-stop solution that very few industry competitors can match.

Our product portfolio is comprised of OTC and Rx Pharmaceuticals, sports nutrition, vitamins, minerals, botanicals, probiotics, beverages, and general wellness products for branded customers selling through mass market retail, Sports supplement stores, internet, multi-level marketing (MLM), mail order, healthcare practitioners, as well as health food and specialty retailers.